We offer cast basalt tiles for coal bunkers and chutes. These cast basalt tiles are bedded as well as jointed in cement/special bonding agents like resins depending upon application. These tiles mostly find application in automotive industry and are designed to provide long-lasting lining and enhancement to involved operational life cycle for both plant as well as equipment.
Classification, structure and industry application of
Why Are Cast Basalt Lined Pipes So Wear-Resistant
The molding process of cast basalt lined pipe includes solution casting, sintering and thermal direct sintering.
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Cast Basalt Tile Wear Resistant Materials
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Chemical substance ( weight %) of cast basalt
SiO2 | Al2O2 | Fe2O3 | TiO2 | CaO | MgO | K2O | Na2O | FeO | P2O5 |
---|---|---|---|---|---|---|---|---|---|
43.13-41.12 | 12.5-13.52 | 8.64-9.5 | 2.02-2.62 | 9.05-10.22 | 8.65-10.47 | 1.4-1.75 | 4.62-5.28 | 4.82-6.25 | 1.1-1.38 |
Physical performance of cast basalt products
Category | Attribute |
---|---|
Density | 3g/cm3 |
Compressive Strength | ≥ 450MPa |
Bending strength | ≥ 60MPa |
Impact strength | 1.76KJ/M2 |
Abrasive strength | 0.07g/cm2 |
Vickers scale | ≥ 720kg/mm |
Elasticity modulus | 1.67x105MPa |
Dilatation coefficient (60℃) | 8.92x10-6 |
Chemical Attack Resistance | |
95%-98% H2SO4 | ≥ 98% |
20%H2S4 | ≥ 94% |
20 %NaOH | ≥ 98% |
Packing & delivery
Cast basalt pipe adopts foam packaging, then in accordance with the specifications to put them into wooden cases, sometimes they can be directly loaded into the compartment or container.
Why Do I Need Wear Parts?
“Wear” is the last thing any business wants to experience with their machines. Apart from its unpleasant physicality, it could also be a sign that means your parts and/or components are about to break. You need wear parts to help prevent or prolong the wearing out of these parts and components – and that could be any type of wear parts such as pipes, liners, plates, etc.What Kinds of Wear Plates Do You Offer?
Here at Sunny Steel, we put emphasis to the primary kinds and types of wear pipes and fittings – they include:- Ceramic Liner pipes and fittings
- Ceramic tile lined pipes and fittings
- Ceramic sleeve lined pipes and fittings
- Cast basalt lined pipes and fittings
Merits and Salient Features
- Extremely High Resistant to Abrasion, Erosion and Corrosion.
- Resistant to most of the Chemicals, Alkalis and Acids.
- Very Long life
- Less Down time and Maintenance Cost.
Thermal power stations – raw coal chutes/ hoppers, feed bunker/coal bunker, ash pits, crushers, bottom ash, disposal slurry, dust lines/ bends, pipeline/bends, fly ash. Trenches below hopper and pipelines, pulverized coal piping.
Cement plants – dynamic air separators, raw mill ducts/ chutes, drag chain conveyor, grate cooler housing, air separator/ cyclones, coal handling, coal hopper/ chutes, cement conveying, slurry lines/ bends lines/ bends, discharge boxes / bankers, lime/silica hoppers/chutes, chain conveyor housing, mixers/nozzles, coal ventury.
Steel plants – coke sorting unit, coal bunkers / sinter bunkers, lime bunkers, coke breeze, sinter plant cyclones, sinter plant flow conveyors, iron slurry line, thick slurry lines, air lift pipes, telescopic pipes, granulated slag, hot mill flume.
Coal washeries – coal washing plants, coal transportation, conveyor chutes/pipes, floatation cells, media sumps, centrifuges, cyclones, sieves.