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310s stainless tube shields
Stainless 310s tube shields are made of 310s stainless steel and can be customized to fit perfectly straight sections, curved sections and even fins and specialty tubes.
Please send your inquiry by sales@sunnysteel.com
Description
Stainless 310s tube shields are made of 310s stainless steel and can be customized to fit perfectly straight sections, curved sections and even fins and specialty tubes.
What is the difference between 310 and 310S?
Type 310S Stainless Steel is identical to Type 310 except for a lower carbon content that minimizes carbide precipitation and improves weldability. They are essentially nonmagnetic as annealed and become lightly magnetic when cold worked.
Applications of Grade 310/310S Stainless Steel
Typical Applications Grade 310/310S is used in fluidised bed combustors, kilns, radiant tubes, tube hangers for petroleum refining and steam boilers, coal gasifier internal components, lead pots, thermowells, refractory anchor bolts, burners and combustion chambers, retorts, muffles, annealing covers, saggers, food processing equipment, cryogenic structures.
If it is likely to be an issue, discussion with the producer can be valuable as minor variations to the precise composition and process can have benefits.
Grade 310/310S is used in fluidised bed combustors, kilns, radiant tubes, tube hangers for petroleum refining and steam boilers, coal gasifier internal components, lead pots, thermowells, refractory anchor bolts, burners and combustion chambers, retorts, muffles, annealing covers, saggers, food processing equipment, cryogenic structures.
Chemical properties of SS 310 / 310S
Weight % (all values are maximum unless a range is otherwise indicated)| Grade | C | Mn | Si | P | S | Cr | Mo | Ni | Fe |
|---|---|---|---|---|---|---|---|---|---|
| SS 310 | 0.015 max | 2.0 max | 0.15 max | 0.020 max | 0.015 max | 24.00 – 26.00 | 0.10 max | 19.00 – 21.00 | 54.7 min |
| SS 310S | 0.08 max | 2.0 max | 1.00 max | 0.045 max | 0.030 max | 24.00 – 26.00 | 0.75 max | 19.00 – 21.00 | 53.095 min |
Mechanical properties of SS 310 / 310S
| Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
|---|---|---|---|---|
| 7.9 g/cm3 | 1402 °C (2555 °F) | Psi – 75000 , MPa – 515 | Psi – 30000 , MPa – 205 | 0.4 |
Alloy 310 is an austenitic stainless steel that combines excellent high temperature properties with good ductility and weldability. It is typically used for elevated temperature applications as its high chromium and nickel content provide solid corrosion resistance, excellent resistance to oxidation, and superior strength in temperatures up to 2100°F. Due to its high chromium and nickel content, it is superior to 304 or 309 stainless in most environments.
Applications
The higher alloyed stainless steels generally have excellent strength at elevated temperatures along with outstanding resistance to creep deformation and environmental attack. Therefore, Alloy 310 is used widely in industries such as heat treatment and chemical processing. Some examples include:
- Furnace Parts
- Oil Burner Parts
- Heat Exchangers
- Welding Filler Wire and Electrodes
- Annealing Covers
- Combustion Tubes
- Fire Box Sheets
Where heavy sections have to we welded, post-weld annealing may be necessary to restore corrosion resistance.
The cross-sectional shape of boiler tube erosion shields is mostly semi-circular (180 degrees), and there are also 120-160 degrees. It is mainly used on finned tubes (water-cooled walls); boiler tubes erosion shields are divided into direct wear-resistant shields, in-curve anti-wear shields, outer-curve anti-wear shields, side-curve anti-wear shields, s-curve anti-wear shields, etc. The length of the straight anti-wear shields ranges from 20mm to 3000mm, and the general length of 1000-2000mm is commonly used. The anti-wear shields with bends generally requires a processing, drawing and the following parameters should be on the drawing: outer diameter of the pipe used, bending of the pipe radius r (to the centre of the pipe), the degree of bending angle, and the length of the straight sections on both sides of the arc segment of the wear-resistant shields.
The most basic parameter of boiler tube erosion shields is the outer diameter of the tube used (that is, the inner diameter of boiler tubes erosion shields). The main specifications of the tube are: 32, 38, 42, 44.5, 48, 51, 57, 60, 63.5 , 76, 89mm, etc .; the inner diameter of the boiler tubes erosion shields is usually 1-3mm larger than the outer diameter of the tube used, depending on the actual requirements.
Material
Different types of stainless steel are selected according to the specific conditions of different working conditions. Common materials are: TP321 (Cr18Ni9Ti), TP309S (Cr23Ni13), 1Cr20Ni14Si2, TP310S (Cr25Ni20), 1Cr25Ni20Si2, and some low temperature areas (such as low temperature superheater, low temperature reheater) are made of 1Cr13, 1Cr6Si2Mo and other materials.
The boiler was originally designed to be accurate. Different materials have different temperature resistance and mechanical strength. 1Cr13, 1Cr6Si2Mo generally has a temperature resistance of 600 ℃ or less.
Main material of tube erosion shields
| Material（Grade） | Temperature resistance | Yield strength | Tensile strength | Elongation | HB | HRB | HV |
|---|---|---|---|---|---|---|---|
| 1Cr18Ni9Ti | 925 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| Cr23Ni13 | 1095 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| 1Cr20Ni14Si2 | 1095 ℃ | --- | ≥590MPa | ≥40% | --- | --- | --- |
| Cr25Ni20 | 1150 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| 1Cr25Ni20Si2 | 1150 ℃ | --- | ≥540MPa | ≥35% | --- | --- | --- |
Advantages
Tube shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing.
Boiler tube erosion shields, also known as anti-corrosion shields, anti-wear plate, anti-wear protection shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings.
Boiler tube erosion shields are produced using a high-pressure press and professional mould pressing. The production time is short, the welding performance is good, the welding should not fall off, the surface is smooth, and the appearance is beautiful. Boiler tube erosion shields with bends are formed by pressing on a press or bending with a special abrasive on a tube bender.
Boiler tube shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure.
Service life
The service life of boiler tube erosion shields is different in different types of boilers and different use parts. The normal service life is a period of overhaul (3-5 years) for the boiler. Generally, some boilers will be replaced or retrofitted every time the boiler is overhauled. The main replacements are those of the boiler tube erosion shields that are severely thinned and exceeded the standard; those that were not firmly detached during the boiler operation during the previous installation. According to the wear of the boiler tube erosion shields during replacement, if the thickness is severely reduced, it needs to be replaced, the deformation is severe, and those that cannot protect the tube also need to be replaced. In addition, some boiler tubes are not equipped with boiler tube erosion shields, but during the boiler inspection, it is found that the tubes have a tendency to wear and thinning. Generally, boiler tube erosion shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosions.
On the heating surface of superheated and the economizer tube bundle of the boiler, in order to prevent the pipe from being worn by high temperature flue gas washing, boiler tube erosion shields are mostly arranged on the outer side of the pipe in the direction of flue gas flow. The elbow erosion shields solves the abrasion problems of water wall tubes, superheater tubes, economizer tubes and reheater tubes in the furnace, and provides a guarantee for the long-term and reliable operation of CFB boiler. With the increase of CFB boiler products, the type and quantity of the elbow erosion shields will increase.
Application
Tube erosion shields are mainly used on the windward side of the heating surface of the boiler, such as superheaters, reheaters, economizers, and water-cooled wall pipes. The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
Erosion shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
We offer shielding for tubing, covering straight, bent and finned sections, as well as the clips that hold these in place.
In the long term, these shields more than pay for themselves, preventing the costly replacement of tubing and avoiding the downtime that results from tube breakdown and leaks.
In general, most of them are called “wear-resistant tile” and “wear-resistant cover plate”. Erosion Shields are special boiler accessories.
Generally, most of them are used in power station boilers, small boilers are used less, and some coal chemical industries will also use them.
Inquiry
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FAQ
Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.
Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.
Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment
Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.
Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.
