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Abrasion resistant pipe is commonly used in industries such as mining, cement, steel, power generation, and other heavy industries where materials are transported under harsh conditions that cause regular wear and tear on pipes. To combat abrasion and keep piping systems in service as long as possible, the industry solution has been to install abrasion resistant (AR) pipe much harder on the Brinnell Scale than standard steel pipe. The harder the inner wall, studies have shown, the better it resists gouging or plowing action of abrasive sliding particle flow.
Another legitimate technique to mitigate the effects of impact abrasion is using induction hardened pipe in long radius bends. “If there is enough room, you can design the bend with an impingement angle of less than 15°, which is a small enough angle that you no longer have impact abrasion but essentially sliding abrasion,” SumXu said. “With a large enough bend, for all intents and purposes you have made it a straight pipe.”
Ceramic lined pipe and fittings
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Ceramic sleeve lined pipe and fittings
The ceramic sleeve lined pipe has a smooth inner wall, excellent tightness as well as good wear and chemical resistance ability. Ceramic sleeve lined pipe saved lots of shutdown time, but increased the production ability.
Ceramic tile lined pipe and fittings
Ceramic tile lined pipe have a very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.
The ceramic tiles are 95% high alumina, and the bonding is high temperature epoxy adhesive up to 350°C.This kind of pipe are suitable for the powder transport without tile falling off or aging working under 350°C for a long time.
Cast basalt
Cast basalt is a kind of silicate crystalline material after producing and processing, it made of natural rock (basalt, diabase and other basite) or some industrial waste as the main raw materials, by melting, casting, crystallization, annealing and other processes.
Rare earth metal wear resistant pipe
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Rare earth wear-resistant pipe is a method of casting as a whole in the parts with serious wear, such as elbows, reducers, water suction ports, etc.
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Cast basalt composite S-pipe
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Cast basalt composite straight pipe
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Cast Basalt Composite Tubes
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Cast basalt line steel straight pipe
Tech& Service of Abrasion resistant pipe
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Why Do I Need Wear Parts?
“Wear” is the last thing any business wants to experience with their machines. Apart from its unpleasant physicality, it could also be a sign that means your parts and/or components are about to break. You need wear parts to help prevent or prolong the wearing out of these parts and components – and that could be any type of wear parts such as pipes, liners, plates, etc.What Kinds of Wear Plates Do You Offer?
Here at Sunny Steel, we put emphasis to the primary kinds and types of wear pipes and fittings – they include:- Ceramic Liner pipes and fittings
- Ceramic tile lined pipes and fittings
- Ceramic sleeve lined pipes and fittings
- Cast basalt lined pipes and fittings
Merits and Salient Features
- Extremely High Resistant to Abrasion, Erosion and Corrosion.
- Resistant to most of the Chemicals, Alkalis and Acids.
- Very Long life
- Less Down time and Maintenance Cost.
Thermal power stations – raw coal chutes/ hoppers, feed bunker/coal bunker, ash pits, crushers, bottom ash, disposal slurry, dust lines/ bends, pipeline/bends, fly ash. Trenches below hopper and pipelines, pulverized coal piping.
Cement plants – dynamic air separators, raw mill ducts/ chutes, drag chain conveyor, grate cooler housing, air separator/ cyclones, coal handling, coal hopper/ chutes, cement conveying, slurry lines/ bends lines/ bends, discharge boxes / bankers, lime/silica hoppers/chutes, chain conveyor housing, mixers/nozzles, coal ventury.
Steel plants – coke sorting unit, coal bunkers / sinter bunkers, lime bunkers, coke breeze, sinter plant cyclones, sinter plant flow conveyors, iron slurry line, thick slurry lines, air lift pipes, telescopic pipes, granulated slag, hot mill flume.
Coal washeries – coal washing plants, coal transportation, conveyor chutes/pipes, floatation cells, media sumps, centrifuges, cyclones, sieves.