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Cast basalt slab
Cast basalt slab is a type of abrasive-resistant material made from natural volcanic rock using a casting process.
Please send your inquiry by sales@sunnysteel.com
Description
Cast basalt slab is a type of abrasive-resistant material made from natural volcanic rock using a casting process.
The process involves melting basalt rock at high temperature and pouring it into molds to create slabs. The slabs are then processed and finished to create a flat, smooth surface that is highly resistant to wear, corrosion, and impact. Cast basalt slabs are widely used in industries such as mining, chemical processing, power generation, and conveyor systems as liners, flooring, and other applications that require high abrasion resistance.
Usage of Cast basalt slab
Cast basalt slabs are used in a variety of applications where high abrasion and wear resistance is required. Some common uses include:
- Lining of pipelines and chutes in mining and mineral processing industries
- Lining of ash handling systems in power plants
- Lining of chemical storage tanks and silos
- Production of grinding media for ball mills and other types of grinding equipment
- Manufacturing of wear-resistant components for mining equipment such as screens, crushers, and conveyors.
Overall, cast basalt slabs provide a cost-effective solution for protecting high-wear equipment and structures against abrasion and erosion.
Specifications and series：
| Size Code | Series | ||||||||
| Ro125 | Ro150 | Ro175 | Ro200 | Ro225 | Ro250 | Ro275 | Ro300 | Ro350 | |
| 100 | 200 | 300 | 400 | 500 | 600 | 700 | 800 | 900 | |
| Α | 152°30′ | 149° | 140°51′ | 157°23′ | 153°44′ | 148°22′ | 143°08′ | 137°56′ | 134°46′ |
| R₁ | 125 | 150 | 175 | 259 | 325 | 400 | 450 | 480 | 600 |
| R₂ | 125 | 150 | 175 | 113 | 101 | 85 | 93 | 106 | 111 |
| B | 370 | 415 | 470 | 490 | 570 | 620 | 670 | 740 | 840 |
| B₁ | 260 | 290 | 310 | 400 | 430 | 450 | 470 | 490 | 540 |
| B₂ | 231.3 | 233.5 | 238.5 | 229.5 | 308 | 312 | 316 | 348 | 390 |
| H | 260 | 260 | 260 | 260 | 335 | 335 | 335 | 360 | 395 |
| H₀ | 160 | 185 | 210 | 235 | 260 | 285 | 310 | 335 | 385 |
| H₁ | 160 | 185 | 210 | 294 | 360 | 435 | 485 | 515 | 635 |
| H₂ | 160 | 185 | 210 | 169.5 | 162 | 150 | 158 | 170 | 177 |
| C | 0 | 0 | 0 | 152 | 210 | 268 | 288 | 289 | 342 |
| E | 158 | 180 | 210 | 270 | 305 | 268 | 362 | 374 | 420 |
| F | 155.5 | 180 | 205 | 148 | 136 | 120 | 128 | 141 | 146 |
| S | 63 | 65 | 70 | 73 | 73 | 64 | 63 | 67 | 70 |
| Kg/M | 77 | 84.3 | 88.3 | 108.3 | 126.8 | 136.0 | 138.8 | 146.8 | 160.0 |
These tiles have many advantages over traditional lining materials such as rubber, metal or ceramics. They have excellent wear life expectancy, are highly resistant to chemicals, and can withstand extreme temperatures. Basalt tiles are commonly used for lining chutes, bunkers, hoppers, drag chains, and sluiceways in industrial settings where there is a high risk of abrasion and wear.
The usage of Basalt ash ditch combined panel
Casted basalt tiles are commonly used in various construction and architectural applications due to their durability, strength, and aesthetic appeal. Some of the common uses of casted basalt tiles include:
- Flooring: Casted basalt tiles can be used for indoor and outdoor flooring due to its durability, non-slip surface, and resistance to the elements.
- Wall Cladding: These tiles can be used for wall cladding in bathrooms, shower areas, and other wet areas due to their ability to withstand moisture and humidity.
- Landscaping: Casted basalt tiles can be used in landscaping to create walkways, patios, and pool decking as they are resistant to pool chemicals and harsh weather conditions.
- Kitchen Countertops: Casted basalt tiles can be used for kitchen countertops as they are heat-resistant and scratch-resistant.
- Industrial Flooring: These tiles are widely used in industrial flooring applications as they are resistant to abrasion and wear and tear.
- Roofing: Casted basalt tiles can be used for roofing due to their resistance to UV rays and extreme weather conditions.
- Fireplaces: Casted basalt tiles can be used for fireplace surrounds and hearths due to their resistance to heat and fire.
Application
Cast basalt pipes owing to an excellent performance of abrasive and corrosion resistance .It may be used as the liner of pipeline for hydraulic,pneumatic of conveyance of material and corrosion materials or slurry.We can offer the basalt pipes with nominal diameter of 40mm-800mm.
Cast Basalt can be used for the lining of pipework, chutes, bunkers, cyclones, and hoppers. It has become the global standard in areas such as ash slurry pipework, often used at fossil-fuel power stations. It is an all-round cost-effective and adaptable lining material that extends the life of equipment in the pipe or tile form where affected by erosion.
Cast Basalt is well-proven in a variety of industries as a cost-effective, long-lasting lining material used to extend the operating life of equipment manufactured or lined with lower-wearing materials such as steel, cast iron, rubber, and polyurethane.
Cast basalt lined steel pipe, as both a wear—resistant and corrosion—resistant materials, the transport properties of wear or corrosion of materials, after thirty years of practical verification, cast basalt lined steel pipe can be well done.
Installation site
Cast basalt is also used in cement plants for making air separators, chain conveyor, silica hoppers, nozzles, coal hoppers, cement hoppers, cyclones, raw mill ducts, chutes, thick slurry lines, mixers, grate cooler housing, coal ventury etc.
Cast basalt pipes have an excellent performance of abrasive resistant and corrosion resistant, can be used as the pipeline lining in conveying wearable materials and corrosion materials. Such as: electric power plant, chemical plant, metallurgy industry, mine and so on.
- Tailings pipeline
- concentrate pipeline
- pipeline of transporting ore
- pipe of transporting ash and residue in electric power station
- pipe for transporting coal—water
- pipe of sending sand by wind power
- The concentration of slurry chute
- edge—milling machine
- disk feeder
- slurry chutes
- blast flush fines chute
- blast furnace slag ditch
- raw ore chute
- funnels of autogenously mill
- classification return mines chute
- overflow launder
- coke—conveying chute
- saturator
- acid separator
- cyclone separator
- sand mixed machine
- punch mine ditch in mining industry
- storage tank mine blast, coke funnel
- all kinds of chutes, funnels, storage bin andso on.
- load and unload material chute in fire—resistant industry
- centrifugal concentrator punch mine launder
Cast Basalt Composite Pipes Used for Years
- hydro cyclone
- Precipitator
- pickling tank
- slag conveyor
- mixing machine downhill plate
- conveying equipments need wear protection
Packing
Cast basalt pipe adopts foam packaging, then in accordance with the specifications to put them into wooden cases, sometimes they can be directly loaded into the compartment or container.
Connection
Cast basalt lined pipes and fittings can be supplied with different and connections as per the design requirement to suit the site conditions and easy installation.
Flange Connection
As a standard production, we supply flanged components according to DIN, with at least one movable flange for easy mounting, but pipes with plain ends or for custom coupling are also available. Flange Connection Is One Kind Of Common Pipeline Installation Connections. By Two Pieces Of Flanges, Pipeline, Valve, Equipments Are Connected And It Forms A Tight Piping System. When Pipeline Pressure Is Larger, Flange Connection Is Priority Selection. Flanges Have Lots Of Different Sizes. Flange Size Is Determined According To Pipeline Normal Diameter And Pipeline Operation Pressure.
The parameters of the outside steel pipe will be decided according to the working pressure of the system. The connection of the pipes and fitting will be of flange connections, easy—flexible joint connection or by welding.
By two pieces of flanges, pipeline, valve, equipments are connected and it forms a tight piping system. When pipeline pressure is larger, flange connection is priority section. Flanges have lots of different sizes.
Flange size is determined according to pipeline normal diameter and pipeline operation pressure.
Welding & Beveled End
It suits short Distance Pipeline System Without Maintenance. It Is One Kind Of Common Installation Connections. It Requires Installation Personnel Higher Welding Ability. It Also Restricts By Welding Site, Distance, Welding Positions. Welding Connections Is Inconvenient In Later Maintenance.
Easy-Flexible Joint Connection
It Is One Of High Efficient And Rapid Installation Connection. I T Has The Below Characteristic: Easily Install And Disassemble, Fast Installation, Temperature Adjustable Compensation Function, Saving The Necessary Expansion In Long Pipeline. Easy-Flexible Joint Also Has Angle Compensation Characteristic. At Smaller Angle Turning Points, Easy-Flexible Joint Can Be Instead Of Bends And Adjust Angle.
Design aspects
1. The bend radius should be minimum 3 times of the nominal bore.
2. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.
Inquiry
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FAQ
Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.
Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.
Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment
Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.
Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.
